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Environmental Conservation through Foundry Sand and Metal Recycling

Metal Casting manufacturers are well known for their notoriety in dumping. However this trend seems to be changing as more incentives are offered and companies become more conscious of the need for environmental conservation.

In any metal foundry one of the greatest pollutants is scrap metal and sand and if a way is found to recycle these two the environment would benefit a lot. Well, it seems like this is already happening with the largest foundries recycling remnant sand to be used in:

• Road construction and repair.
• Agricultural use
• Manufacture of concrete products

With a lot of sand being generated as byproducts it is obvious that foundries can apply industrial waste reduction not only to make savings but also help the community. What’s more there are thousands of tons of scrap metal that also come from these foundries and it can be utilized as raw materials.

While heat has not been regarded as waste so far, it is till wasted in great quantities. However any foundry that has managed to incorporate efficient systems in its cast iron manufacturers gray foundry can still save a lot by reusing the same in the system.

There are is no denying that while foundries consume a lot of natural resources they can give back to the environment by re-using and recycling byproducts. Now is the time for less talk and more action to save the ecosystem.

Why You Should Find an Excellent Metal Casting Manufacturer

With the increasing number of vehicles in the streets these days, the demand for metal casting has also increased. Since automobile companies charge a lot of money when it comes to this kind of service, finding a third party company that can provide you with high quality iron castings will help you save money. As compared to other kinds of iron casting, automotive casting’s a bit different since the casting’s products form the essential parts of a car thus, requiring it to be made as flawless as possible.

Types of Iron Casts

1. Grey Iron Casting

This kind of casting is basically the most commonly used and is the most abundant cast iron. Finding a great Grey Iron Casting Company is essential since you will most probably need them for all your casting needs.

2. Ductile Iron Casting

Also widely used in the industry, this kind of casting can be used in various sectors. What makes ductile iron casting a good choice for your casting needs is because it can withstand other factors at a longer period of time as compared to other kinds of casting.

The whole process of producing iron casts should be finished flawlessly since the products demand perfection and the process itself is a very intrinsic one. Checking the products before you purchase them is a must. You need to make sure that they are really of high quality. Finding a Metal Casting Manufacturer that not only produces outstanding products but also supports Industrial Waste Reduction will be a good decision.

Comparing Cast Iron with Graphite Iron for Manufacturing

There are a number of iron casting products that you can select depending on the application that you intend to use them for. Two common products made by Cast Iron Castings manufacturers are cast iron and compacted graphite iron.

Here are the facts to be considered when weighing compacted graphite iron vs. cast iron for any application.

Cast iron is an alloy containing about 2.2% silicon and 3.2% carbon. The carbon forms graphite flakes within the iron matrix during the cooling of molten cast iron, making up streets points within the cast iron that give it a notable tensile strength.

However, it’s easy for cracks to develop at these points if the compressive load exceeds its tensile strength. This makes cast iron more brittle and hence limited in possible applicability.

Ductile iron, which adds a copper-magnesium alloy to cast iron, was created to transform the graphite flakes into sort of perfect spheres, which now acted as crack arresters rather than stress raisers.

Compacted graphite iron castings (CGI) are a type of cast iron that have spherical graphite particles in a worm-like compacted shape. This offers significant advantage over the ductile or grey iron - it is twice as strong but can be produced at the same cost as ductile iron. Its thermal conductivity as well as tensile strength also compares favorably with its counterparts.

CGI can be used in a host of applications including manufacture of pumps and valves, rolling mills and foundries, mines and quarries, aerospace and automotive equipment among others.

Importance of Industrial Waste Production

Metal Casting Manufacturers are responsible for coming up with different shapes, sizes and designs of metals.  The best thing about this process is the fact that large quantities of metals are produced meaning that it is very economical. No matter the type or design of the metal, you can be sure that these manufacturers will provide it.

The process of metal casting uses metals and energy. This metal must be put in very extreme temperatures to be able to come out in the design that the client requested. As you know metals are natural resources that are found from the environment. This resource should be used well so that it is renewed and reused when necessary. This is where Industrial Waste Reduction comes in.

Energy and materials are used to create products. This results to a lot of industrial waste. When this waste is not reduced, it can be a challenge to manage it. Manufacturing companies nowadays focus on industrial waste production as an effort to reduce this waste. In this case, instead of using newly produced metal, they recycle metal that was already used. Energy conservation is also part of this process. These companies have come up with ways of reducing energy used during metal casting and other processes.

Certain materials are used during metal casting. Manufacturing companies are now using materials that are environmentally friendly. These do not pollute the environment. Reducing waste that is hazardous is also another way that manufacturing companies are handling industrial waste reduction.

Grey Iron Properties, Uses and Close Competitor

Grey iron castings are mainly used in instances where there is no worrying about an item breaking because there is no pressure being applied on it. They have graphite in them, which gives the gray color, and the graphite is formed during the slow cooling process.

They are the most common type of castings used because they can be used for different applications. They also have high heat conductivity so cast iron can be used to make disc brake rotors and cookware. They are also used in the making of pump housings, decorative castings and internal engine cylinder blocks.

A grey iron casting company that is good at what they do knows that different amounts of graphite, formed during cooling, determine the quality of the iron castings.  Good quality castings are an assurance of good quality end products.

Compacted graphite iron (CGI) is fast gaining popularity. It also has some graphite in it like cast iron but its particles are thicker and shorter than those in cast iron. This makes the bond between the iron and graphite stronger. This allows CGI to withstand more pressure since it doesn’t break easy compared to cast iron.

Grey Iron Properties, Uses and Close Competitor

Grey iron castings are mainly used in instances where there is no worrying about an item breaking because there is no pressure being applied on it. They have graphite in them, which gives the gray color, and the graphite is formed during the slow cooling process. 

They are the most common type of castings used because they can be used for different applications. They also have high heat conductivity so cast iron can be used to make disc brake rotors and cookware. They are also used in the making of pump housings, decorative castings and internal engine cylinder blocks.

A grey iron casting company that is good at what they do knows that different amounts of graphite, formed during cooling, determine the quality of the iron castings.  Good quality castings are an assurance of good quality end products.

Compacted graphite iron (CGI) is fast gaining popularity. It also has some graphite in it like cast iron but its particles are thicker and shorter than those in cast iron. This makes the bond between the iron and graphite stronger. This allows CGI to withstand more pressure since it doesn’t break easy compared to cast iron.